Course Overview
Introduction to Cleanroom Maintenance, Operation, Design & Construction covers the critical importance of controlling contamination in cleanroom environments, as cleanroom contamination-related failures continue to cost electronics and pharmaceutical manufacturers millions of dollars each year, with damaged wafers, dies, components, pharmaceutical products, assembly, and packaging potentially ranging from a few cents to thousands of dollars per unit, and when particle contamination occurs, these losses can multiply significantly, often by ten times or more, impacting production yield, product quality, product reliability, customer satisfaction, and ultimately profitability.
Current industry standards including ISO14644 all for effective Cleanroom control program that includes initial and recurrent Cleanroom awareness training for all personnel who might come into Cleanroom area, and for the maintenance of complete training records.
Course Objectives
- Understand Cleanroom impact in the electronics & pharmaceutical environment
- Determine Cleanroom controls problems
- Establish & implement techniques to measure and audit your plant and Cleanroom Control Plan
- Establish, implement and verify an Cleanroom control plan as per ISO14644 &GMP
Course Methodology
Seminar consists of 2 days training workshop.
Workshop 1
- Cleanroom Fundamentals
- Cleanroom Design & Construction
- Cleanroom Materials
Workshop 2
- HVAC & Filtration systems
- Cleanroom Testing
- Utilities
- VDA 19.2 requirements
Fundamental workshop will give an insight of cleanroom purpose and requirements and why cleanroom environment is required.
This module will examine critical selection criteria for determining the most efficient and cost-effective clean room construction technique.
Who Should Attend
Managers, Engineers, Technicians, Supervisors overall any personnel handling Cleanroom sensitive items. Relevant for Semiconductor, PCB Assembly, Disk drive, Wafer Fabrication, Fiber Optics, Electronics manufacturing industries and Pharmaceutical industries (GMP).
Course Content
Cleanroom Fundamentals
MODULE 1:
- Purpose of clean protocol
- Introduction & Classification
- Types of contamination, Contamination sources & control
- Clean room environment monitoring
Cleanroom Design & Construction
MODULE 2:
- Facility design & Layout
- Air change rate & Airlocks
- Pressurization
- Temperature & Humidity control
- Gowning room
- Pass-through
- Sitting
Cleanroom Materials
MODULE 3: Materials for Construction
- Wall & Wall finishes
- Ceiling, Door & Floor
HVAC & Filtration systems
MODULE 4:
- Airside & Filtration
- Filter Locations
Cleanroom Testing
MODULE 5:
- Testing procedures and standards
Utilities
MODULE 6:
- Essential utilities for cleanroom operations
VDA 19.2 requirements
MODULE 7:
- Overview of VDA 19.2 standards and compliance
