INTRODUCTION FOR IEC 60335-1 TRAINING HOUSEHOLD AND SIMILAR ELECTRICAL APPLIANCES – SAFETY – PART 1 GENERAL REQUIREMENTS
This part of international standard IEC 60335-1 Training – Household and similar electrical appliances – Safety – Part 1 (General Requirement) has been prepared by IEC technical committee for household electrical appliances but focus more towards Occupational and handling Safety.
LEARNING OBJECTIVE
To enhance knowledge and skills in the following areas:
- Able to understand the international standard IEC60335-1 Safety clauses.
- Know all about household and similar electrical fan appliances safety
- Understand the general requirements of household electrical appliances
- Know general test requirements criteria for electrical appliances and their safety
- Know risk assessment criteria for electrical appliances
- Understand the safe working voltages
- Know all about household appliances earthing, grounding and electrical safety
- Know all working principles of household appliances
WHO SHOULD ATTEND
Supervisors, Engineers, Technicians, Sales people
METHODOLOGY
Participants will be involved in 750% lectures and 25% group and team discussions, exercises.
Selected video clips will be shared to enhance the learning
COURSE CONTENTS
Day 1 Topics: 9.00am to 12.30pm
- Pre Test Assessment – Household appliances safety and General requirements
- Introduction to IEC 60335-1
- Household Electrical Appliances
- Part 1 – Safety and General Requirements
- General conditions for the tests Classification
- Marking and instruction
- Protection against access to live parts
- Starting of motor-operated appliances
- Power input and current Heating Void
- Leakage current and electric strength at operating temperature
- Transcient over-voltages
- Moisture resistance
- Leakage current and electric strength
- Overload protection of transformers and associated circuits Endurance
- Abnormal operation
- Stability and mechanical hazards
- Mechanical strength Construction
- Internal wiring
- Components
- Supply connection and external flexible cords
- Terminals for external conductors
- Provision for earthing
- Screws and connections
- Clearances, creepage distances and solid insulation
- Resistance to heat and fire
- Resistance to rusting
- Radiation, toxicity and similar hazards.
- Group exercises
- Videos presentation – Enhancement learning
Day 2 Topics: 9.00am to 5.00pm
- Annex A (informative) Routine tests
- Annex B (normative) Appliances powered by rechargeable batteries
- Annex C (normative) Ageing test on motors
- Annex D (normative) Thermal motor protectors
- Annex E (normative) Needle flame test
- Annex F (normative) Capacitors
- Annex G (normative) Safety isolating transformers
- Annex H (normative) Switches
- Annex I (normative) Motors having basic insulation that is inadequate for the rated voltage of the appliance
- Annex J (normative) Coated printed circuit boards
- Annex K (normative) Overvoltage categories
- Annex L (informative) Guidance for the measurement of clearances and creepage distances
- Annex M (normative) Pollution degree
- Annex N (normative) Proof tracking test
- Annex O (informative) Selection and sequence of the tests of clause 30
- Annex P (informative) Guidance – Application of this standard to appliances used in warm damp climates
- Annex Q (informative) Sequence of tests for the evaluation of electronic circuits
- Annex R (normative) Software evaluation
- Index of defined words
- Figure 1 – Circuit diagram for leakage current measurement at operating temperature for single-phase connection of class II appliances
- Figure 2 – Circuit diagram for leakage current measurement at operating temperature for single-phase connection of appliances, other than those of class II
- Figure 3 – Circuit diagram for leakage current measurement at operating temperature for three-phase connection of class II appliances
- Figure 4 – Circuit diagram for leakage current measurement at operating temperature for three-phase connection of appliances other than those of class II
- Figure 5 – Void
- Figure 6 – Example of an electronic circuit with low-power points
- Figure 7 – Test finger nail
- Figure 8 – Flexing test apparatus
- Figure 9 – Constructions of cord anchorages
- Figure 10 – An example of parts of an earthing terminal
- Figure 11 – Examples of clearances
- Figure I.1 – Simulation of faults
- Figure L.1 – Sequence for the determination of clearances
- Figure L.2 – Sequence for the determination of creepage distances
- Figure O.1 – Tests for resistance to heat
- Figure O.2 – Tests for resistance to fire
- Table 1 – Power input deviation
- Table 2 – Current deviation
- Table 3 – Maximum normal temperature rises
- Table 4 – Voltage for electric strength test
- Table 5 – Characteristics of high-voltage sources
- Table 6 – Impulse test voltage
- Table 7 – Test voltages
- Table 8 – Maximum winding temperature
- Table 9 – Maximum abnormal temperature rise
- Table 10 – Dimensions of cables and conduits
- Table 11 – Minimum cross-sectional area of conductors
- Table 12 – Pull force and torque
- Table 13 – Nominal cross-sectional area of conductors
- Table 14 – Torque for testing screws and nuts
- Table 15 – Rated impulse voltage
- Table 16 – Minimum clearances.
- Table 17 – Minimum creepage distances for basic insulation
- Table 18 – Minimum creepage distances for functional insulation
- Table A.1 – Test voltages
- Table C.1 – Test conditions
- Conclusion
- Training Summary
- Post Test
- Training evaluation
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