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IEC 60335-1 TRAINING HOUSEHOLD AND SIMILAR ELECTRICAL APPLIANCES – SAFETY – PART 1 GENERAL REQUIREMENTS

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INTRODUCTION FOR IEC 60335-1 TRAINING HOUSEHOLD AND SIMILAR ELECTRICAL APPLIANCES – SAFETY – PART 1 GENERAL REQUIREMENTS

This part of international standard IEC 60335-1 Training – Household and similar electrical appliances – Safety – Part 1 (General Requirement) has been prepared by IEC technical committee for household electrical appliances but focus more towards Occupational and handling Safety.

 

LEARNING OBJECTIVE

To enhance knowledge and skills in the following areas:

  1. Able to understand the international standard IEC60335-1 Safety clauses.
  2. Know all about household and similar electrical fan appliances safety
  3. Understand the general requirements of household electrical appliances
  4. Know general test requirements criteria for electrical appliances and their safety
  5. Know risk assessment criteria for electrical appliances
  6. Understand the safe working voltages
  7. Know all about household appliances earthing, grounding and electrical safety
  8. Know all working principles of household appliances

 

WHO SHOULD ATTEND

Supervisors, Engineers, Technicians, Sales people

 

METHODOLOGY

Participants will be involved in 750% lectures and 25% group and team discussions, exercises.

Selected video clips will be shared to enhance the learning

 

COURSE CONTENTS

Day 1 Topics: 9.00am to 12.30pm

  1. Pre Test Assessment – Household appliances safety and General requirements
  2. Introduction to IEC 60335-1
    1. Household Electrical Appliances
    2. Part 1 – Safety and General Requirements
  3. General conditions for the tests Classification
  4. Marking and instruction
  5. Protection against access to live parts
  6. Starting of motor-operated appliances
  7. Power input and current Heating Void
  8. Leakage current and electric strength at operating temperature
  9. Transcient over-voltages
  10. Moisture resistance
  11. Leakage current and electric strength
  12. Overload protection of transformers and associated circuits Endurance
  13. Abnormal operation
  14. Stability and mechanical hazards
  15. Mechanical strength Construction
  16. Internal wiring
  17. Components
  18. Supply connection and external flexible cords
  19. Terminals for external conductors
  20. Provision for earthing
  21. Screws and connections
  22. Clearances, creepage distances and solid insulation
  23. Resistance to heat and fire
  24. Resistance to rusting
  25. Radiation, toxicity and similar hazards.
  26. Group exercises
  27. Videos presentation – Enhancement learning

 

Day 2 Topics: 9.00am to 5.00pm

  1. Annex A (informative) Routine tests
  2. Annex B (normative) Appliances powered by rechargeable batteries
  3. Annex C (normative) Ageing test on motors
  4. Annex D (normative) Thermal motor protectors
  5. Annex E (normative) Needle flame test
  6. Annex F (normative) Capacitors
  7. Annex G (normative) Safety isolating transformers
  8. Annex H (normative) Switches
  9. Annex I (normative) Motors having basic insulation that is inadequate for the rated voltage of the appliance
  10. Annex J (normative) Coated printed circuit boards
  11. Annex K (normative) Overvoltage categories
  12. Annex L (informative) Guidance for the measurement of clearances and creepage distances
  13. Annex M (normative) Pollution degree
  14. Annex N (normative) Proof tracking test
  15. Annex O (informative) Selection and sequence of the tests of clause 30
  16. Annex P (informative) Guidance – Application of this standard to appliances used in warm damp climates
  17. Annex Q (informative) Sequence of tests for the evaluation of electronic circuits
  18. Annex R (normative) Software evaluation
  19. Index of defined words
  20. Figure 1 – Circuit diagram for leakage current measurement at operating temperature for single-phase connection of class II appliances
  21. Figure 2 – Circuit diagram for leakage current measurement at operating temperature for single-phase connection of appliances, other than those of class II
  22. Figure 3 – Circuit diagram for leakage current measurement at operating temperature for three-phase connection of class II appliances
  23. Figure 4 – Circuit diagram for leakage current measurement at operating temperature for three-phase connection of appliances other than those of class II
  24. Figure 5 – Void
  25. Figure 6 – Example of an electronic circuit with low-power points
  26. Figure 7 – Test finger nail
  27. Figure 8 – Flexing test apparatus
  28. Figure 9 – Constructions of cord anchorages
  29. Figure 10 – An example of parts of an earthing terminal
  30. Figure 11 – Examples of clearances
  31. Figure I.1 – Simulation of faults
  32. Figure L.1 – Sequence for the determination of clearances
  33. Figure L.2 – Sequence for the determination of creepage distances
  34. Figure O.1 – Tests for resistance to heat
  35. Figure O.2 – Tests for resistance to fire
  36. Table 1 – Power input deviation
  37. Table 2 – Current deviation
  38. Table 3 – Maximum normal temperature rises
  39. Table 4 – Voltage for electric strength test
  40. Table 5 – Characteristics of high-voltage sources
  41. Table 6 – Impulse test voltage
  42. Table 7 – Test voltages
  43. Table 8 – Maximum winding temperature
  44. Table 9 – Maximum abnormal temperature rise
  45. Table 10 – Dimensions of cables and conduits
  46. Table 11 – Minimum cross-sectional area of conductors
  47. Table 12 – Pull force and torque
  48. Table 13 – Nominal cross-sectional area of conductors
  49. Table 14 – Torque for testing screws and nuts
  50. Table 15 – Rated impulse voltage
  51. Table 16 – Minimum clearances.
  52. Table 17 – Minimum creepage distances for basic insulation
  53. Table 18 – Minimum creepage distances for functional insulation
  54. Table A.1 – Test voltages
  55. Table C.1 – Test conditions
  56. Conclusion
    1. Training Summary
    2. Post Test
    3. Training evaluation

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