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IATF 16949:2016 INTENSIVE CORE TOOLS TRAINING

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This training topic is currently available for in-house sessions only, with a minimum requirement of 5 participants. Public program sessions are not available at the moment. The public program date will be announced when scheduled.

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Course Overview

IATF 16949:2016 Intensive Core Tools Training : This intensive training follows the AIAG reference manuals for SPC, MSA, FMEA, APQP, Control Plan (CP), and PPAP—collectively known as the automotive core tools. It is a short yet comprehensive program focused on the essential elements and practical application of these tools.

Participants will gain the necessary knowledge and skills to meet both IATF 16949 and customer-specific requirements. The training also aims to equip internal auditors with the competencies required for effective internal auditing.

Each core tool will be linked to the relevant IATF 16949 clauses, helping participants clearly understand the expected outcomes and how each tool supports compliance and quality improvement

Course Objectives

  1. Understanding of automotive requirements for core tools.
  2. Gaining knowledges and skills for the automotive core tools.
  3. Identify the current gap with the core tools standards (if any)

In addition to the above, this training also aims to strengthen participants’ understanding of how each core tool contributes to overall quality management system performance. Participants will be guided to recognize common implementation gaps and practical challenges faced in real manufacturing environments.

 

Learning Outcomes

  1. Able to explain on the automotive requirements for core tools
  2. Apply the automotive core tools correctly.
  3. Fulfilling IATF16949 and customer requirements.

Upon completion of this course, participants will also be able to interpret quality data, identify process variation, and take appropriate corrective and preventive actions based on core tool analysis. This will enable better decision-making in production, quality assurance, and engineering functions.

 

Targeted Industry

Automotive

Who Should Attend

Technician, engineers and above for QA, Production and Engineering,

Internal auditors who audit QA, Production and Engineering

Training Method

  1. Use of experiential activities to simulate the application of the tools.
  2. Provide examples for understanding
  3. Quiz to check for understanding

Duration : 2 Days (9.00 am – 5.00 pm)

Course Content

DayFrom TimeTo TimeContent
1

 

9:00am2:30pmIATF16949 Quality Management System Overview

Automotive Core tools Introduction + Pre-test

Statistical Process Control (SPC) – 2nd Edition

  • IATF16949 requirements for SPC
  • Variation Concept and Normal Distribution
Stable and Unstable Process
Process Capability Indices

  • Cp, Cpk
Variable Control Chart

  • X-bar R chart
Out of Control Signals
Calculating Cp/Cpk from X-bar R chart
Process Performance Indices

  • Pp, Ppk
2:30pm5:00pmMeasurement System Analysis (MSA) –

4th Edition

  • Variable and attribute MSA
  • IATF16949 requirements for MSA
Available MSA Studies

Variable MSA

  • Repeatability, Reproducibility, Bias, Stability, Linearity.

Attribute MSA

  • Kappa study
  • Variable GRR Exercise
  • Result interpretation

* Remarks: Interpretations are for both ISO9001 and IATF16949 requirements.

DayFrom TimeTo TimeContent
29:00pm12:00pmFMEA (AIAG & VDA 1st Edition)

  • IATF16949 requirements for FMEA
Seven step methodology explanation
Focused steps  (Structure Analysis)

  • Process item, process step, process work element.
  • Structure Tree
  • Flow Diagram
Focused steps (Function Analysis)

  • Function analysis structure tree
Focused steps (Failure Analysis)

  • Failure mode, Failure effect and failure cause
  • Action Priority (AP)
Simulation activity

  • PFMEA exercise and review
1:00pm3:00pmControl Plan (1st Edition)

  • IATF requirements for Control Plan
Control plan format
Control plan requirements and guidelines
Types of Control Plans (Prototype, Pre-launch, Production, Safe-launch) and their applications
3.00pm4:00pmAPQP (3rd Edition)

  • IATF requirements for APQP
Basic elements of APQP

  • Team, Gantt chart, Phases review, change management, problem resolution, etc.
APQP Phases
4:00pm4:45pmPPAP (4th edition)

  • IATF requirements for PPAP
Significant Production Run

  • Duration and Quantity
PPAP Process Requirements
PPAP Submission Level and Status
4:45pm5:00pmSummary + Post-test
IATF 16949:2016 INTENSIVE CORE TOOLS TRAINING

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