INTRODUCTION FOR EFFECTIVE PREDICTIVE AND PREVENTIVE MAINTENANCE
Where traditional maintenance management programs rely on routine servicing of all machinery and fast response to unexpected failures, a predictive maintenance program schedules specific maintenance tasks as they are actually preventing and extending equipment life usefulness .
To understand an effective predictive and preventive maintenance management program, traditional management techniques should first be considered in order to under machine failures.
When a machine breaks down, fix it. The “If it isn’t broke, don’t fix it” method of maintaining plant machinery has been a major part of plant maintenance operations.
COURSE BENEFITS
- Participant will be exposed how to approach the zero breakdown strategy
- Gained proper strategy to achieve zero failure
- Increase the productive, reduce the breakdown
COURSE OBJECTIVES
- To provide the insight of why equipments breakdown
- To understand the real objective of maintenance
- Define why equipments deteriorate
- How to use the time base schedule maintenance
- How to use the condition base predictive maintenance
- Strategize for zero unplanned equipment failures.
COURSE CONTENT
Module 1
Role of Maintenance
- PPM Overview
- The Goals of equipment maintenance (Prime Directive)
- What Preventive Maintenance and Predictive wants to achieve.
- The changing world of maintenance
Module 2
Types of Maintenance Strategies
- Preventive Maintenance
- Predictive Maintenance
- Introduction to Industry 4.0
- What is Industry 4.0
- Benefits of Adopting an Industry 4.0 Model
- Break down Maintenance
- Total Productive Maintenance (7 Steps)
- Reliability Centered Maintenance (7 Questions)
- Other Combination Maintenance
- What is P-F interval
Module 3
The Key Maintenance Metrics for Predictive and Preventive Maintenance (PPM)
- Physics of Failure and why machines fail.
- Sporadic Breakdown Losses
- Chronic Breakdown Losses
- 6 losses of equipment deterioration
- Team Exercises elimination equipment deterioration
Module 4
The Key Maintenance Metrics for Predictive and Preventive Maintenance (PPM)
- Overall Equipment Effectiveness (OEE)
- Availability
- Performance
- Quality
- Mean Time Between Failure (Reliability)
- Mean Time to Repair (Maintainability)
- Practical Exercises for implementing Measuring Metrics
Module 5
Failure Mode Analysis (FMA) Equipment Selection
- Review Equipment design and operation
- Using 80/20 principle for Equipment Selection
- Chosen Component – Review failure modes history
- List root causes of failure modes; the cause of occurrences
- Assign optimized maintenance task, frequencies and standards
Module 6
The Key People in Preventive Predictive Maintenance (PPM)
- Maintenance Organization
- Supplier sourcing for Engineering Personnel
- Spare Parts Management
- What is a work order Management?
- Planning & Scheduling
- Wrench Time Improvement
Module 7
Develop a Preventive Predictive Maintenance (PPM) program
- Fine-tuning and developing the PPM Program
- Team formation
- Team Goals
- Team Training Curriculum
- Where suitable data can be collected from machines
- Maintenance Measuring Metrics
- A well-Utilized CMMS/EAM
WHO SHOULD ATTEND
Quality Assurance, Quality Control, Production, Process, Managers, Executives, Engineers, Supervisors, Technicians and anyone who would like to improve their knowledge in Maintenance.
Also, for those who are in operations would like to acquire an understanding of how the quality of the maintenance activities affects their equipment functions if wrong type of elements are used.
