Main Training Program

5 CORE TOOLS AWARENESS

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INTRODUCTION FOR 5 CORE TOOLS AWARENESS

For the IATF16949, 5 Core Tools is very important. If it is implemented effectively, it will minimize customers’ complaints and rejects. With the transfer of new products or to manufacture new products, product quality planning is essential for the success of the company. This course provides guidelines designed to produce a product quality plan which will support the development of a product or service that will satisfy the customer. When ready to submit samples, PPAP is required. FMEA is a tool used for preventive actions. MSA consist of calibration & Gauge repeatability and reproducibility. SPC is used to control the processes.

 

COURSE OBJECTIVES

  • Understand what is APQP and the requirements.
  • Understand what is PPAP and the requirements.
  • Understand what is FMEA and the requirements.
  • Understand what is MSA and the requirements.
  • Understand what is SPC and the requirements.

 

COURSE CONTENT

Module 1 Introduction to APQP.

  • What is APQP?
  • The objective of APQP.
  • The benefits of APQP.

Module 2 Introduction to PPAP.

  • Requirements for parts approval.
  • PPAP submission levels.
  • When PPAP is required?

Module 3 Introduction to AIAG VDA FMEA( 5TH EDITION).

  • Types of FMEA.
  • Requirements of FMEA.
  • How to score the Severity, Occurrence and Detection table?
  • How to calculate the Action Priority?

Module 4 Introduction to MSA.

  • What is calibration?
  • What is Gauge Repeatability and Reproducibility?
  • What is Variable and Attribute?
  • How to prepare the reports?

Module 5 Introduction to SPC.

  • What are the control charts.
  • How to use the control charts.
  • How to calculate CP and CPk?
  • What are the IATF16949 requirements?

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