Public Program
BOILER & STEAM SYSTEMS :- CURRENT AND COMMON ENGINEERING PROBLEMS & THEIR SOLUTIONS IN INDUSTRY
Course Objectives
This training program is designed to provide an understanding of engineering related problems related to industry globally and a clear sense of what is required to effectively structure, establish measurements and solve problems. Participants will learn the goals and deliverables behind the solutions. Methodology as well as the most commonly used tools within each phase will be discussed. Participants will also learn how to support a problem solving initiative within their organization.
Learning Outcomes
On successful completion of this course, the participant should be able to:-
- Understand the benefits and implications of a boiler problem solving program, and relate the concepts to the overall business mission and objectives.
- Think about his/her organization as a collection of processes, with inputs that determine the output.
- Use the concept of boiler engineering problem solving to evaluate the capability of a process or organization.
- Recognize the engineering problem solving model used to improve processes.
- Recognize the organizational factors that are necessary groundwork for a successful engineering problem solving program.
- Integrate the boiler engineering problem solving program effort with other process improvement initiatives.
Training Methodology
Þ The latest educational methods and strategies will be utilized.
Þ The course is designed to maximize delegate participation.
Þ Questions and answers are encouraged throughout and at the daily wrap-up sessions. This gives participants the opportunity to discuss with others and the presenter their specific problems and appropriate solutions.
Þ The course shall be conducted through lectures, case studies, group discussions and exercises to reinforce participant’s learning.
Course Content
Day 1
Introduction to Steam Boilers
- Need for steam
- Types of commercial boilers
- Fuel sources and combustion
- Properties of steam
Steam Boiler Operation & Maintenance
- Boiler operation basics
- Boiler maintenance
- Flue gas analysis
- Boiler and energy savings
- Boiler water treatment
Classification of Steam Boilers
- Fire Tube type
- Water Tube type
- Advantages and disadvantages of Fire Tube Boilers
- Advantages and disadvantages of Water Tube Boilers
Steam Distribution
- Steam distribution basics
- Distribution system components
- Steam traps
- Line insulation
- Efficient usage of steam
- Condensate return
- Condensate recovery
- Fuel pre-heating systems
- Air preheating systems
Day 2
Energy Losses in Steam Boilers
- Stack Loss (flue gas loss)
- Blow Down Loss
- Radiation Loss
Saving Energy in Steam Systems
- Reduce heat escape
- Reduce heat load
- Reuse the heat
Determining Boiler Efficiency
- Heat input
- Useful heat output
- Overall boiler efficiency
Steam Boiler-Miscellaneous
- Boiler blowdown
- Insulation
- Condensate return
Q&A Session
End of Program
Turn knowledge into action! Sign up now and start your journey toward success.
- 20 & 21 AUG 2025
- WED & THU
- 9AM - 5PM
- WYNDHAM GRAND BANGSAR KUALA LUMPUR HOTEL
By: FACE TO FACE TRAINING PROGRAM
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