INTRODUCTION FOR MS1514:2022 GMP INTERNAL AUDITING
Good Manufacturing Practice (GMP) is a system for ensuring that food products are consistently produced and controlled according to quality standards. It is designed to minimize the risks involved in any food production that cannot be eliminated through testing the final product.
GMP covers all aspects of production from the starting materials, premises, and equipment to the training and personal hygiene of staff. Detailed written procedures are essential for each process that could affect the quality of the finished product. There must be systems to provide documented proof that correct procedures are consistently followed at each step in the manufacturing process – every time a product is made.
COURSE OBJECTIVES
At the end of the course, participants will be able to:
- Interpret the fundamental requirements of the MS1514:2022 GMP standard based on Food Safety Management Systems requirements.
- Build a strong foundation in implementing food safety and quality assurance in the food industry.
- Implement the GMP effectively towards achieving compliance with the standard.
LEARNING OUTCOMES
At the end of the seminar/workshop, the participants are expected to be able to:
- interpret and apply GMP requirements for food industry in all day to day operations of the organization
- assess and provide feedback to management towards GMP compliance through effective internal auditing activity in order for maintaining License from Ministry of Health and other regulatory or certification body requirements
METHODOLOGY
- Lively interactive two-way training facilitation.
- Group Exercises/Role play
- Actual Case Studies and Practice
- Power point Presentation
- Video Presentation
WHO MUST ATTEND
- Managers, Executives, Engineers, Food Technologists, Supervisors, Line Leaders, Food Handlers and Operators or All Direct Labor and GMP/HACCP New/Trainee and Existing Auditors
APPLICATION WORKSHOP
Group Exercise 1: Drafting Documented objective evidence
Group Exercise 2: Drafting Audit Questions
Group Exercise 3: Identifying NCR and classification of NCR based on Exercise Given [Major and Minor]
PRACTICAL WORKSHOP: LIVE AUDIT EXERCISE TO APPLY TECHNIQUES AND SKILLS LEARNED- MIN OF 3-4 PROCESS OR FUNCTIONS WILL BE AUDITED AND PARTICIPANTS WILL PREPARE CLOSING MEETING PRESENTATION SLIDES [TIME TAKEN: 2.5 HOURS]
COURSE CONTENT
DAY 1: PRINCIPLES OF AUDITING
- Definition of audit
- Type sof audit
- First party
- Second party
- Third Party
- Audit Purpose
- Audit criteria
- Roles & Responsibilities
- Auditor
- Lead Auditor
- Auditee
- Top management
- Auditor Code of Conduct
- Independence
- Professional
- Competent
- Audit Preparation & Planning:
- Internal Audit Schedule and plan
- Audit checklist preparation for key business processes, opening meeting
Workshop 1: Preparation of GMP Audit Schedule and Audit Checklist
DAY 2: PRINCIPLES OF AUDITING
- Audit Execution
- Audit techniques for fact finding such as interview, observation, document review
- Questioning technique and Body language
- Audit reporting/Follow Up:
- NCR statement
- Root Cause Analysis
- Correction, Corrective Action
- Audit result Management Reporting
- Workshop 2: Audit questioning techniques and body language
- Workshop 3: Identification & Classification of GMP Deficiencies