INTRODUCTION FOR VDA 6.5 PRODUCT AUDIT
This 2-days course is designed with the understanding of the audit requirements, concepts, and the roles of the internal auditor in relation to VDA 6.5. This VDA originated audit guideline focuses on Product Audit during the Mass Production Phase.
Increased customer expectations, safety requirements, statutory requirements as well as the increased use of electronic components and software lead to more complex products. Applying a robust product audit programme helps organisations meet these demanding expectations and requirements and manages risk where the product audit programme exposes concerns.
Product quality is assured by consistent implementation of preventive quality planning methods during the development phase, product audit helps assess the effectiveness of that preventive quality planning during serial production by highlighting and managing any concerns.
LEARNING OBJECTIVE
Upon completion of this course, delegates will learn:
- How to perform product audit
- The relationship between VDA 6.5 and IATF 16949
- Planning, conducting and reporting on an internal audit performed against the requirements of VDA 6.5.
WHO SHOULD ATTEND
This training is perfectly fit for:
- New Internal Auditors.
- Product Auditors.
- QMS Coordinator who will be leading their Internal Audit process endeavors in their organization.
BENEFITS
Upon completion of the training, delegates will be able to conduct Product Audit method that meets German automotive supply chain requirements
- Meet customer requirements on auditor competency
- Provide assurance on product quality
COURSE CONTENT
The course covers tutorials, discussions, case study and facilitated activities on the following:
Module 1: Introduction
- Understand the differences of VDA 6.5 and IATF 16949 on Product Audit requirements
- Customer Specific Requirement on Product Audit
- VDA 6.5 Product Audit approach
Module 2 : Objective and Application Scope
- VDA 6.5 Product Audit objective and purpose
- Application scope of VDA 6.5 and its different from in-process test and layout inspection
Module 3 : Product Audit Sequence
- Steps and sequence of conducting the product audit
Module 4: Audit Program
- Characteristics to be checked and specification
- Managing the audit program by PDCA approach
Module 5: Audit Plan
- Characteristics to be checked and specification
- Checking methods and random sampling
- Requirements taking parts and identification
- Taking parts
- Identifying parts
- Transportation and packing parts
- Returning parts for use
- Reference documents
Module 6 : Carrying out product audits
- Reporting
- Corrective Action
- Immediate actions
- Knowledge transfer
- Qualification of Auditors and Planner
Module 7 : Reporting
- Conducting a product audit
- Reporting
- Corrective actions
Module 8 : Corrective Actions
- Procedures to defined measures of managing the deviation
- Immediate and permanent measures
- Knowledge transfer
Module 9 : Product auditor qualification
- Defined requirements and fulfilment to the requirements.
- Verification process and method
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