INTRODUCTION FOR UN3481 – LITHIUM-ION BATTERIES TRAINING (SAFE HANDLING, PACKING, AND SHIPPING PROCEDURES)
This 1day training outline for UN3481 (Lithium-ion batteries) shall cover the basics of these batteries, their chemical composition, energy density, and potential risks. It should also delve into safe handling, packing, and shipping procedures for these batteries. Finally, the outline should address relevant regulations and guidance documents from organizations like ICAO and IATA.
LEARNING OBJECTIVE
To enhance knowledge and skills in the following areas:
- Know all about UN3481 (Lithium-ion batteries) Standards
- Understand the basics of the Lithium-ion batteries
- Know the batteries chemical composition, energy density, and potential risks plus their danger.
- Able to delve into safe handling, packing, and shipping procedures for these batteries
- Know the 38.3 testing requirements.
- Understand the relevant regulations and guidance documents from organizations like ICAO and IATA.
- Know your Battery Management Systems
WHO SOULD ATTEND
Engineers, Technicians, Designers, and Quality Management Professionals
LEARNING METHODOLOGY
Participants will be taught 70% theory and 30% shall be group discussions with selected video clips presentations.
COURSE OUTLINE
Morning Session: 9.00am to 12.30pm
Pre Test Assessment – Knowledge in Lithium-Ion Batteries
Module 1. Introduction to UN3481 – Lithium-Ion Batteries
- What are UN3481 batteries?
- Explain the specific nature of lithium-ion batteries, their components, and common applications.
- Why are they considered dangerous goods?
- Highlight the inherent hazards associated with lithium-ion batteries
- High energy density and the potential for thermal runaway.
- What is UN3481?
- Explain the UN classification of lithium-ion batteries.
Module 2. Understanding the Hazards Lithium-Ion Batteries
- Chemical composition and reactivity:
- Discuss the key ingredients in lithium-ion batteries
- How they contribute to potential hazards.
- Energy density and thermal management:
- Explain the relationship:
- Between energy density
- Heat generation
- Risk of thermal runaway.
- State of Charge (SoC):
- Explain how the SoC affects battery performance
- Hazards and Potential risks.
Module 3. Safe Handling and Packing Procedures
- 38.3 Testing:
- Explain the purpose and requirements of the UN 38.3 test for lithium-ion batteries.
- Packing Instructions (PIs):
- Cover the specific PIs relevant to UN3481
- PI 966 and PI 967 for air transportation
- IAW ICAO.
- Labeling and Documentation:
- Outline the required labels and documentation
- For shipments containing UN3481 batteries
- Storage and Disposal:
- Lithium-ion batteries.
- Provide guidance on safe storage
- Proper disposal methods
Afternoon Session: 1.30pm to 5.00pm
Module 4. Shipping Regulations and Guidance
- ICAO Technical Instructions (TI):
- Introduce the ICAO TI and its role in regulating the air transportation of dangerous goods
- In according to ICAO.
- IATA Dangerous Goods Regulations (DGR):
- Explain the role of IATA DGR in air transport and its impact on lithium-ion battery shipments
- According to IATA.
- Other relevant regulations:
- Mention other relevant local regulations
- Those from individual countries or states.
- According to Malaysian Law
Module 5. Practical Applications and Case Studies
- Examples of UN3481 batteries in equipment:
- Provide examples of how UN3481 batteries are used in various devices
- E-bikes, power tools, and electronic devices plus others
- Real-world scenarios:
- Discuss real-world incidents related to lithium-ion battery transport
- Highlight of the importance – Safe handling practices.
- Q&A session:
- Q&A Session – Questions and clarifications on the topic.
Module 6. Conclusion
- Summary of key takeaways:
- Reinforce the importance of safe handling
- Packing
- Shipping of UN3481 batteries.
- The transportation and energy ecosystems
- Dynamic transition globally with a paradigm shift from lead-acid to lithium-ion batteries.
- Shift to batteries – High capacity demands – Effective Energy Storage Systems.
- Battery Energy Storage Systems help creates better efficiency, increased stability, and capacity for the grid by saving energy for later use.
- Scale up the production and usage of energy storage systems
- Critical to establish, understand and follow standards and safety precautions to avoid future predicaments.
