COURSE OVERVIEW
This course equips participants with the knowledge and skills to systematically identify hazards, assess risks, and apply practical solutions in the workplace. Designed for manufacturing environments, it simplifies risk management concepts and uses hands-on activities to build confidence.
LEARNING OBJECTIVES
By the end of this course, participants will:
- Define risk and hazard in clear, simple terms.
- Identify hazards systematically using practical tools.
- Assess and prioritize risks based on impact and likelihood.
- Recommend control measures that reduce or eliminate risks.
- Apply risk assessment methods to their own work area.
COURSE OUTLINE
Module 1: Introduction to Risk
- Understanding risk and hazard (with examples from manufacturing)
- Why risk assessment is important for safety and operations
Module 2: Hazard Identification
- Walkthroughs and observation methods
- Using checklists and forms
- Group activity: spotting hazards in a sample scenario
Module 3: Risk Assessment and Prioritization
- Criteria for risk classification (low, medium, high)
- Introduction to simple risk matrix
- Exercise: ranking identified hazards
Module 4: Risk Control Measures
- Practical solutions: engineering, process, and administrative controls
- Real-life workplace examples
- Discussion: choosing the right solution
Module 5: Workplace Application and Action Planning
- Case study: conducting a risk assessment as a team
- Presenting findings and solutions
- Individual action plan: applying learning to own workplace
COURSE ITINERARY
Day 1
Time | Session |
9:00 – 10:30 | Module 1: Introduction to Risk |
10:30 – 10:45 | Tea Break |
10:45 – 12:45 | Module 2: Hazard Identification |
12:45 – 1:45 | Lunch Break |
1:45 – 3:30 | Module 3: Risk Assessment and Prioritization (part 1) |
3:30 – 3:45 | Tea Break |
3:45 – 5:00 | Group Exercise: Hazard Identification Practice |
Day 2
Time | Session |
9:00 – 10:30 | Module 3: Risk Assessment and Prioritization (part 2) |
10:30 – 10:45 | Tea Break |
10:45 – 12:45 | Module 4: Risk Control Measures |
12:45 – 1:45 | Lunch Break |
1:45 – 3:30 | Module 5: Case Study and Group Work |
3:30 – 3:45 | Tea Break |
3:45 – 5:00 | Module 5: Action Planning for Own Workplace |

