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QUALITY INSPECTION FOR PLASTIC PARTS

Disclaimer:
This training topic is currently available for in-house sessions only, with a minimum requirement of 5 participants. Public program sessions are not available at the moment. The public program date will be announced when scheduled.

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LEARNING OBJECTIVE

  • To provide essential knowledge of quality standards in plastic part manufacturing  
  • To enable participants to identify common defects in injection moulded parts  
  • To train participants on inspection tools and quality control techniques

 

COURSE MATERIALS PROVIDED

  • Visual inspection sample guide 
  • Defect identification chart 
  • Inspection checklist templates 
  • Certificate of completion

 

TARGET PARTICIPANTS

  • Quality Inspectors 
  • Production Line Leaders 
  • Moulding Technicians 
  • New QA/QC personnel

 

COURSE OUTLINE

MORNING SESSION:

1.0 Introduction to Quality in Plastics Manufacturing 

  • Definition of quality in the plastics industry 
  • Importance of inspection for customer satisfaction and cost control 
  • Overview of plastic part production and potential defect sources

2.0 Visual Inspection Techniques 

  • Standard visual defect types (sink marks, short shots, flash, burn marks, weld lines) 
  • Use of visual aids, lighting and magnification 
  • Appearance standards and samples

3.0 Dimensional Inspection 

  • Critical dimensions and tolerances 
  • Use of measuring tools: calipers, micrometers, height gauges 
  • First Article Inspection (FAI)

 

AFTERNOON SESSION:

4.0 Functional and Fit Testing 

  • Testing parts for assembly fit and mechanical function 
  • Drop test, load test, torque check (where applicable)

5.0 Sampling and Inspection Plans 

  • AQL (Acceptable Quality Limit) concepts 
  • Sampling levels and lot-based inspection 
  • In-process vs final inspection

6.0 Defect Reporting and Corrective Action 

  • Recording findings in inspection reports 
  • Feedback to production 
  • Basics of 5 Why and root cause analysis
  • Introduction to Corrective Action Reports (CAR)
QUALITY INSPECTION FOR PLASTIC PARTS

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