INTRODUCTION FOR INDUSTRIAL ELECTRICAL POWER MAINTENANCE ,MOTOR TROUBLE SHOOTING & PREVENTIVE MAINTENANCE (IEPM-MPM)
The Industrial Electrical Power Maintenance, Motor Troubleshooting & Preventive Maintenance (IEPM-MPM) program is designed to equip participants with essential knowledge and hands-on skills in electrical maintenance, troubleshooting, and preventive strategies. This comprehensive two-day training covers the fundamentals of electrical power systems, motor control, and troubleshooting techniques to ensure operational efficiency and safety in industrial settings. With a strong focus on practical exercises, participants will gain real-world experience in working with electrical circuits, diagnosing motor issues, and implementing preventive maintenance strategies to reduce downtime and enhance productivity.
HOW WILL YOU BENEFIT:
Upon completion of this program the participants will be able to:
- Identify different electrical structures
- Test and confirm serviceability of components
- Comprehend the function of various components in electrical circuits
- Basic understanding of electrical,1 (single)phase ,3 phase and DC power supply
- Use the concept of motor systems engineering problem solving to evaluate the capability of a process or organization.
- Understand how to use multimeter and other hand tools.
- Cross-train non electrical maintenance personnel to increase productivity and minimize downtime, at the same time carryout the below practical exercise
- Design electrical DC control circuit build on a panel
- Design electrical single phase wring 240 v domestic sample and motor wiring and test basic electrical circuits
- Carryout trouble shooting on the control board for single phase
- For 3 phase wiring on a board is carryout.
- Curry out machine TROUBLE SHOOTING AND PREVENTIVE MAINTENANCE
- Electrical HIGH TENSION / LOW VOLTAGE / EXTRA LOW VOTAGEL & Protections
- Eliminate the need for outsourcing repair
WHO MUST ATTEND INDUSTRIAL ELECTRICAL POWER MAINTENANCE TRAINING
Industrial Electrical Power Maintenance Training is ideal for mechanical technicians, supervisors, operators, line leaders, and engineers looking to enhance their knowledge in electrical maintenance and motor troubleshooting.
METHODOLOGY
This stimulating Industrial Electrical Power Maintenance Training will maximizes the understanding and learning through lecture, discussion, case studies and practical activities.
COURSE CONTENT
Day 1: Industrial Electrical Power Maintenance Training
1.Module 1 – Basic Fundamentals of Electrical
- Introduction On Electrical & Safety first
- Explanation on AC, DC series and Parallel circuit
- Understand basic electrical ladder.
- Understand the components involved in a electrical control panel
- Electrical Law in Malaysia
2. Module 2- DC power supply practical
- Understand relay
- Understand the components involved in 24v dc circuit
- Importance of power supply
- Symbols
3. Module 3 – Using measuring instrument of practical
- Test pen / electrical tools
- multimeter and ammeter using
- Electrical load calculation is a smart way to determine the units of power used to run all things that consume electricity
- What Is Load in Electrical?
How to Calculate Electrical Load for a Home the Right Way
Ampere = Watts/Volt, Watts = Volt x Ampere
4. Module 4 –DC Wiring PRACTICAL HANDS ON EACH PERSON PER SET
- Symbols of electrical
- Type of Load required
- Understand ladder and schematic drawing
- Design of DB box with components and wire up the board
- Mapping wiring
- Color code of wiring cable
- Selection of cable size.
- Termination of cables
- Method of wiring
5. Module 5 – EXERCISES :
- Direct circuits
- Indirect circuits
- Creating holding circuits
- Creating multiple relay to form a control circuits.
- Trouble shooting and method of wiring will be address here .
6. Module 6- Single Phase Understanding -components required
- Understanding of electricity 240 v ac sample circuits case study
- Symbols of electrical components
- Type of components contactors ,mccb,mcb,elcb etc
- Simple electrical circuits eg: domestic wiring and motor wiring
7. Module 7 –Single Phase Wiring for motor control
- Mapping wiring
- Color code of wiring cable
- Type of motor
- Structure of motor
- AC/DC motor
8. Module 8 – Single phase motor &motor control system
- Design control circuit
- Motor installation
- Types of motor single phase
- Method of wiring
- Exercise 1 lighting and fan wiring practical
- Exercise 2 Control DB board wiring with installation of components and testing
- Exercise 3 design a motor wiring circuit
Day 2: Industrial Electrical Power Maintenance Training
9. MODULE 9 – INTRODUCTION TO BUILDING MAINTENANCE
- ELECTRICAL SYSTEMS AND FUNCTIONS
- Panel Boards
- Basic Preventative Maintenance Tasks for Electrical Systems
10. Module 10 – Three Phase Drawing for motor control
- Design of distribution supply
- Type of load required
- Load of calculation
- Design of DB box
11. Module 11 – Understanding of Electrical Components of three phase for motor control
- Main MCCB
- ELCB/MCB
- 3p/MCB
- Magnetic Contactor
12. Module 12 – Single Phase &Three Phase motor trouble shooting and maintenance
- Motor parts understanding
- Operation of handling equipment
- Routine Preventive Maintenance
- Understanding the control circuit system
- Steps in trouble shooting
13. Module 13 -Motor Replacement Procedure
- Verification of safe working condition
- Properly terminating motors including marking of leads
- Coupling removal, Motor removal, Setting replacement motor
- Electrical checks on replacement motors before termination
- Verification of proper size line conductors
- Determining proper connection scheme using nameplate data
- Selecting the best method of motor termination
- Lugs and insulation tapes for termination
- Termination kits, Methods of verifying proper phase rotation
- Lubrication requirements, Sizing fuses and overloads
- Final checks prior to re-energizing motor
Register Today & Enhance Your Electrical Maintenance Skills!