Public Program
SCHEDULED PLANNED MAINTENANCE AND PREDICTIVE MAINTENANCE
Course Introduction
There is a traditional attitude on the part of maintenance that all breakdowns are the same and are all equally bad. This acceptance of the status quo is now intolerable and unacceptable in maintenance. A breakdown should be viewed with an analytical eye to see what difference it Made to PQCSDM. Most failures are the result of deterioration which when left unattended, results in breakdown. As such a strong scheduled and predictive maintenance is a must if one wants to eliminate such unpredictable failures.
This program provides the required know-how for participants to understand how to implement both the time base concept and the condition Base concept of preventive maintenance.
Course objective
- To provide the insight of why equipments breakdown.
- To understand the real objectives of maintenance.
- Define why equipments deteriorate.
- How to use the time base schedule maintenance.
- How to use the condition base predictive maintenance.
- Strategize for zero unplanned equipment failures.
Course Content
Module 1 : Introduction to “maintenance”
- Definition of good maintenance.
- Why equipment need maintenance.
- Why equipments keep failing.
- Equipment cost contribution to overall manufacturing.
- Objectives of good maintenance
- 8 zero breakdown strategy.
Module 2 : Introduction to scheduled maintenance.
- What is scheduled maintenance.
- Six life cycle of deterioration.
- Why current planned maintenance are not effective.
- 12 steps systematic planned maintenance.
Module 2.1 : Getting started for schedule planned maintenance.
- Step 1. determine the area of responsibility.
- Step 2. determine equipment criticality.
- Step 3. determine component criticality.
- Step 4. preparing necessary documents.
Module 2.2 : Prepare the checklist and determine schedule.
- Step 5. preparing planned maintenance checklist.
- Step 6. determine planned maintenance schedule.
Module 2.3. Executing the planned maintenance.
- Step 7. training the pm technician.
- Step 8. prepare tools and replacement parts.
- Step 9. performing the pm as per schedule .
- Step 10. buy off planned maintenance activity.
Module 2.4 : Assessing the planned maintenance effectiveness.
- Step 11. monitor and measure effectiveness using MTBF .
- Step 12. continuously improve pm effectiveness.
Module 3: Predictive Maintenance.
- Definition of predictive maintenance.
- Objectives of predictive maintenance.
- Myths about predictive maintenance.
- Why on-condition- monitoring.
- How to determine p-f curve
- what is p-f interval
- The PdM cycle.
Module 3.1 : Predictive Maintenance Technique 1
- Physical monitoring.
- Spc type monitoring.
- Equipment efficiency monitoring.
- Quality effect monitoring.
- Productivity efficiency monitoring.
Module 3.2: Predictive Maintenance
Technique 2
- Dynamic monitoring.
- Particle monitoring.
- Chemical monitoring.
- Physical effects monitoring.
- Temperature effects monitoring.
- Electrical effects monitoring.
- 7 & 8 May 2025
- WED & THU
- 9AM - 5PM
- AC HOTEL BY MARRIOTT, PENANG
By: FACE TO FACE PUBLIC PROGRAM
Download Program Brochure:
Follow Us:
How To Submit an Enquiry to Us?
- Fill in the form below and submit to us.
- Initiate a conversation via live chat on the bottom left of our website by stating: “Hi, my name is [your-name]. I’ve already submitted the form for this training.”
- We’ll promptly reach out to you regarding the training you’re interested in.