Public Program
METAL STAMPING ESSENTIALS: TOOLING, OPERATIONS, QUALITY, AND TROUBLESHOOTING
Course Introduction
Metal stamping is a crucial process in the manufacturing industry, involving the shaping and forming of metal sheets into desired parts and components. This training provides essential knowledge and practical skills in metal stamping, from the basics of tool and die design to press operation, quality control, and troubleshooting. The course is designed to enhance employee proficiency, ensuring improved efficiency, safety, and product quality in metal stamping operations.
Course objective
- To develop foundational knowledge of metal stamping processes, tools, and equipment.
- To understand quality control principles and techniques in metal stamping.
- To equip participants with troubleshooting skills for common stamping issues.
- To provide quality assurance practices.
Course Content
Day 1: Fundamentals of Metal Stamping and Tool & Die Basics | |
9.00am – 10.15am | Introduction to Metal Stamping · Overview of metal stamping processes and applications · Key equipment and types of presses |
10.15am – 10.30am | Morning break |
10.30am – 12.00pm | Tool and Die Design Fundamentals · Types of dies (progressive, compound, transfer) and components · Basic die maintenance principles |
12.00pm – 1.00pm | Lunch Break |
1.00pm – 3.00pm | Press Operation and Setup Basics · Types of presses, setup, and calibration techniques · Essential parameters: stroke, tonnage, shut height Safety in Metal Stamping · Machine safety, PPE, and emergency protocols |
3.00pm – 3.15pm | Afternoon Break |
3.15pm – 5.00pm | Introduction to Quality Control in Metal Stamping · Common defects, quality control basics, and inspection techniques |
Q&A | |
Day 2: QUALITY CONTROL, TROUBLESHOOTING, AND PRACTICAL APPLICATION | |
9.00am – 10.30am | Advanced Quality Control Techniques · Detailed analysis of defects, SPC, and inspection methods |
10.30am – 10.45am | Morning break |
10.45am – 12.30pm | Troubleshooting Common Metal Stamping Issues · Identifying and resolving typical stamping issues (die wear, misalignment) Press Operation and Die Maintenance · Key maintenance practices and scheduling |
12.30pm – 1.30pm | Lunch Break |
1.30pm – 3.15pm | Troubleshooting and Maintenance Workshop · Practical exercises in troubleshooting and die maintenance |
3.15pm – 3.30pm | Afternoon Break |
3.30pm – 5.00pm | Summary, Q&A, and Final Assessment · Recap of key topics, Q&A, and assessment to confirm understanding |
- 20 & 21 January 2025
- MON & TUE
- 9AM - 5PM
- Dorsett Grand Subang Hotel, Selangor
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