Public Programs
BOILER & STEAM SYSTEMS :- CURRENT AND COMMON ENGINEERING PROBLEMS & THEIR SOLUTIONS IN INDUSTRY
Course objective
On successful completion of this course, the participant should be able to:-
- Understand the benefits and implications of a boiler problem solving program, and relate the concepts to the overall business mission and objectives.
- Think about his/her organization as a collection of processes, with inputs that determine the output.
- Use the concept of boiler engineering problem solving to evaluate the capability of a process or organization.
- Recognize the engineering problem solving model used to improve processes.
- Recognize the organizational factors that are necessary groundwork for a successful engineering problem solving program.
- Integrate the boiler engineering problem solving program effort with other process improvement initiatives.
Who Should Attend
Manufacturing, process, executives, managers, maintenance personnel, operational managers etc.
METHODOLOGY
- The latest educational methods and strategies will be utilized.
- The course is designed to maximize delegate participation.
- Questions and answers are encouraged throughout and at the daily wrap-up sessions. This gives participants the opportunity to discuss with others and the presenter their specific problems and appropriate solutions.
- The course shall be conducted through lectures, case studies, group discussions and exercises to reinforce participant’s learning.
COURSE CONTENT
Day 1
Introduction to Steam Boilers
- Need for steam
- Types of commercial boilers
- Fuel sources and combustion
- Properties of steam
Steam Boiler Operation & Maintenance
- Boiler operation basics
- Boiler maintenance
- Flue gas analysis
- Boiler and energy savings
- Boiler water treatment
Classification of Steam Boilers
- Fire Tube type
- Water Tube type
- Advantages and disadvantages of Fire Tube Boilers
- Advantages and disadvantages of Water Tube Boilers
Steam Distribution
- Steam distribution basics
- Distribution system components
- Steam traps
- Line insulation
- Efficient usage of steam
- Condensate return
- Condensate recovery
- Fuel pre-heating systems
- Air preheating systems
Day 2
Energy Losses in Steam Boilers
- Stack Loss (flue gas loss)
- Blow Down Loss
- Radiation Loss
Saving Energy in Steam Systems
- Reduce heat escape
- Reduce heat load
- Reuse the heat
Determining Boiler Efficiency
- Heat input
- Useful heat output
- Overall boiler efficiency
Steam Boiler-Miscellaneous
- Boiler blowdown
- Insulation
- Condensate return
Q&A Session
End of Program

- 21 & 22 Jan 2026
- Wed & Thu
- 9am - 5pm
- Wyndham Grand Bangsar Kuala Lumpur
By: Face-to-Face Public Program
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