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BOILER & STEAM SYSTEMS :- CURRENT AND COMMON ENGINEERING PROBLEMS & THEIR SOLUTIONS IN INDUSTRY

Course objective

On successful completion of this course, the participant should be able to:-

  • Understand the benefits and implications of a boiler problem solving program, and relate the concepts to the overall business mission and objectives.
  • Think about his/her organization as a collection of processes, with inputs that determine the output.
  • Use the concept of boiler engineering problem solving to evaluate the capability of a process or organization.
  • Recognize the engineering problem solving model used to improve processes.
  • Recognize the organizational factors that are necessary groundwork for a successful engineering problem solving program.
  • Integrate the boiler engineering problem solving program effort with other process improvement initiatives.

Who Should Attend

Manufacturing, process, executives, managers, maintenance personnel, operational managers etc.

METHODOLOGY

  • The latest educational methods and strategies will be utilized.
  • The course is designed to maximize delegate participation.
  • Questions and answers are encouraged throughout and at the daily wrap-up sessions. This gives participants the opportunity to discuss with others and the presenter their specific problems and appropriate solutions.
  • The course shall be conducted through lectures, case studies, group discussions and exercises to reinforce participant’s learning.

COURSE CONTENT

Day 1

 

Introduction to Steam Boilers

  • Need for steam
  • Types of commercial boilers
  • Fuel sources and combustion
  • Properties of steam

 

Steam Boiler Operation & Maintenance

  • Boiler operation basics
  • Boiler maintenance
  • Flue gas analysis
  • Boiler and energy savings
  • Boiler water treatment

 

Classification of Steam Boilers

  • Fire Tube type
  • Water Tube type
  • Advantages and disadvantages of Fire Tube Boilers
  • Advantages and disadvantages of Water Tube Boilers

 

Steam Distribution

  • Steam distribution basics
  • Distribution system components
  • Steam traps
  • Line insulation
  • Efficient usage of steam
  • Condensate return
  • Condensate recovery
  • Fuel pre-heating systems
  • Air preheating systems

 

Day 2

 

Energy Losses in Steam Boilers

  • Stack Loss (flue gas loss)
  • Blow Down Loss
  • Radiation Loss

 

Saving Energy in Steam Systems

  • Reduce heat escape
  • Reduce heat load
  • Reuse the heat

 

Determining Boiler Efficiency

  • Heat input
  • Useful heat output
  • Overall boiler efficiency

 

Steam Boiler-Miscellaneous

  • Boiler blowdown
  • Insulation
  • Condensate return

 

Q&A Session

End of Program

BOILER & STEAM SYSTEMS - CURRENT AND COMMON ENGINEERING PROBLEMS & THEIR SOLUTIONS IN INDUSTRY (20 - 21 AUG 2025)

By: Face-to-Face Public Program

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