INTRODUCTION FOR TOOLING MACHINE SAFETY TRAINING
The purpose of this course is to provide manufacturing and its maintenance staffs with the knowledge to tackle tooling machine safety control problems at a basic and practical level whilst following the best available international standards.
The training begins with an overview of machinery safety issues, introducing the concepts of hazard identification and risk reduction. The training highlights the major international standards that are used to support compliance with Malaysia regulations and uses these standards as a basis for the design procedures. This approach will assist industry staffs to follow best practices for safety system applications in industry plant is situated.
The training looks at the risk assessment processes used to identify hazards and to quantify the risks inherent in a tooling machine. This enables engineers to evaluate the need for risk reduction and hence define the safety functions to be provided by safety related electrical controls. The training then introduces the concepts of safety categories as defined by safety standard and illustrates the principles of failsafe design, fault tolerance and self-testing. With design procedures established the training now provides an introduction to tooling machinery protection devices such as guards, enclosures with interlocks and guard monitoring relays, locking systems, safety mats, photo electric and electro sensitive principles and the application of light curtains.
The training continues with a study of Safety Control System techniques. Application examples such as guard door interlocking applications, two hand controls, muting, area protection of robot installations and motion detection are then discussed.
COURSE OBJECTIVES
The participant will learn how to:
- Identify hazards that occur with machinery and know how to deal with them
- Perform simple risk assessment and hazard design methods for your projects
- Specify appropriate safety systems for your applications
- Apply basic principles of Tooling Machinery Safety Management
COURSE CONTENT
Day 1
| Time | Topic |
| 08.45 – 09.00 | Introduction to course and the delegates |
| 09.00 – 10.15 | Course outline and objectives
Practical 1: Checkout a machine example or compliance. |
| 10.15 – 10.30 | COFFEE BREAK |
| 10.30 – 12.45 |
Practical 2: Trial hazard study & selection of safety categories |
| 12.45 – 13.45 | LUNCH BREAK |
| 13.45 – 15.15 |
Practical 3: Maintenance proof testing of a typical application |
| 15.15 – 15.30 | TEA BREAK |
| 15.30 – 16. 45 |
Practical 4: Application examples, selection of devices |
| 16.45-17.00 | DISCUSSION AND CLOSE |
