Main Training Program

QC INSPECTION FOR ELECTRONIC COMPONENTS

INTRODUCTION FOR QC INSPECTION FOR ELECTRONIC COMPONENTS

In Electronic PCB Assembly Company, most of incoming materials are electronic components. All components supply by vendors shall deliver in good conditions according to manufacturer specification to ensure the quality of product.

Quality Control Department is in-charge department to inspection the incoming material and maintaining the quality of components before hand over to store and production assembly.

Since most of incoming material is electronic components, QC Inspector shall have basic technical knowledge on:

Electronic component Identification
Electrical & mechanical specification
Testing & measurement device
Tolerance
Verification Technique

QC Inspection for electronic components training program for QC inspector will expose the participants on:

Identify type of electronic component
- Passive Component
- Discrete semiconductor
- IC Digital & IC Analog
Electrical & mechanical component specification
Application of Testing & measurement device
Tolerance and reference value
Verification Technique
- Passive Component
- Discrete semiconductor
- IC Digital & IC Analog
Inspection Checklist

By implementation of this inspection and verification technique for electronic components by QC department, it will ensure quality of electronic components received and hand over to production department.

COURSE OBJECTIVES

To equipped the participants on:

Identify type of electronic component
Understanding of Electrical & mechanical component specification
Perform application of Testing & measurement device
Familiarization on Tolerance and reference value of components
Verification status of components
- Passive Component
- Discrete semiconductor
- IC Digital & IC Analog
Familiarization on Inspection Checklist

LEARNING OUTCOMES

Participants will be able to:

Identify type of electronic component
Understanding of Electrical & mechanical component specification
Perform application of Testing & measurement device
Familiarization on Tolerance and reference value of components
Verification status of components
- Passive Component
- Discrete semiconductor
- IC Digital & IC Analog
Familiarization on Inspection Checklist

WHO SHOULD ATTEND

Quality Department Inspector
Production Department

TRAINING DURATION: 2 DAYS

COURSE CONTENT

DAY 1

Introduction to QC Inspection for Electronic components
Capacitor
- Component Datasheet
  - Number Code / Color Code/SMT Code
  - Actual value / Tolerances
  - Electrical specification / Dimension
- Tools & Equipment required
  - Vernier Clipper
  - LCR Meter – Test mode : Capacitance
- Inspection & Verification Point
  - Capacitance value
  - Equivalent Series Resistance (ESR)
  - Dimension / Appearance
  - Part status/ Reference value
- Checklist

Resistor
- Component Datasheet
  - Number code / Color Code /SMT Code
  - Actual value / Tolerances
  - Dimension
- Tools & Equipment required
  - Vernier Clipper
  - Digital Multimeter- Test mode : Resistance
- Inspection & Verification Point
  - Resistance value / Electrical specification
  - Dimension / Appearance
  - Part status / Reference value
- Checklist

Inductor
- Component Datasheet
  - Number code / Color Code /SMT Code
  - Actual value / Tolerances
  - Electrical specification
  - Dimension
- Tools & Equipment required
  - Vernier Clipper
  - LCR Meter – Test mode : Inductance / Resistance
- Inspection & Verification Point
  - Inductance value
  - DC Resistance
  - Q Factor
  - Dimension / Appearance
  - Part status / Reference value
- Checklist

Transformer
- Component Datasheet
  - Number code / SMT Code/ Part No
  - Actual value / Tolerances
  - Electrical specification
  - Dimension / Pin Layout
- Tools & Equipment required
  - Vernier Clipper
  - LCR Meter — Test mode : inductance / Resistance
- Inspection & Verification Point
  - Inductance value ( Primary winding /Secondary Winding)
  - DC Resistance ( Primary winding /Secondary Winding)
  - Q Factors ( Primary winding /Secondary Winding)
  - Dimension / Appearance
  - Part Status / Reference value
- Checklist

Diode
- Component Datasheet
  - Part No /SMT Code
  - Diode Type / Voltage Bias / Tolerances
  - Electrical specification
  - Dimension
- Tools & Equipment required
  - Vernier Clipper
  - Digital Multimeter – Test mode : Diode
- Inspection & Verification Point
  - Forward Bias (Anode –cathode)
  - Reverse Bias (Anode –cathode)
  - Dimension / Appearance
  - Part Status/ Reference value
- Checklist

Dual Diode ( 3 Pins )
- Component Datasheet
  - Part No /SMT Code
  - Diode Type / Voltage Bias / Tolerances
  - Electrical specification
  - Dimension
- Tools & Equipment required
  - Vernier Clipper
  - Digital Multimeter – Test mode : Diode
- Inspection & Verification Point
  - Forward Bias ( Diode 1 & Diode 2 )
  - Reverse Bias ( Diode 1 & Diode 2 )
  - Dimension / Appearance
  - Part Status/ Reference value
- Checklist

DAY 2

Zener Diode
- Component Datasheet
  - Part No /SMT Code
  - Diode Type / Voltage Bias / Tolerances
  - Electrical specification
  - Dimension
- Tools & Equipment required
  - Vernier Clipper
  - Digital Multimeter – Test mode : Diode
- Inspection & Verification Point
  - Forward Bias (Anode –cathode)
  - Reverse Bias (Anode –cathode)
  - Dimension / Appearance
  - Part Status / Reference value
- Checklist

Bridge Diode
- Component Datasheet
  - Part No /SMT Code
  - Diode Type / Voltage Bias / Tolerances
  - Electrical specification
  - Dimension / Pin layout
- Tools & Equipment required
  - Vernier Clipper
  - Digital Multimeter – Test mode : Diode
- Inspection & Verification Point
  - Forward Bias ( Diode 1 to Diode 4)
  - Reverse Bias ( Diode 1 to Diode 4)
  - Dimension / Appearance
  - Part Status/ Reference value
- Checklist

Transistor
- Component Datasheet
  - Part No /SMT Code
  - Transistor Type
  - Electrical specification
  - Dimension
- Tools & Equipment required
  - Vernier Clipper
  - Digital Multimeter – Test mode : Diode
- Inspection & Verification Point
  - Forward Bias ( Base – Collector / Base –Emitter )
  - Reverse Bias (Base – Collector / Base –Emitter )
  - Dimension / Appearance
  - Part Status/ Reference value
- Checklist

Silicon Control Rectifier (SCR)
- Component Datasheet
  - Part No /SMT Code
  - Pin Layout
  - Electrical specification
  - Dimension
- Tools & Equipment required
  - Vernier Clipper
  - Digital Multimeter – Test mode : continuity
- Inspection & Verification Point
  - Short-Open Test ( MT1 –MT2)
  - Dimension / Appearance
  - Part Status/ Reference value
- Checklist

Triac
- Component Datasheet
  - Part No /SMT Code
  - Pin Layout
  - Electrical specification
  - Dimension
- Tools & Equipment required
  - Vernier Clipper
  - Digital Multimeter – Test mode : continuity
- Inspection & Verification Point
  - Short-Open Test ( Anode –Cathode)
  - Dimension / Appearance
  - Part Status/ Reference value
- Checklist

Mosfet
- Component Datasheet
  - Part No /SMT Code
  - Pin Layout
  - Electrical specification
  - Dimension
- Tools & Equipment required
  - Vernier Clipper
  - Digital Multimeter – Test mode : continuity
- Inspection & Verification Point
  - Short-Open Test ( Drain –Source )
  - Dimension / Appearance
  - Part Status/ Reference value
- Checklist

IC Digital
- Component Datasheet
  - Part No /SMT Code
  - Pin Layout
  - Electrical specification
  - Dimension
- Tools & Equipment required
  - Vernier Clipper
  - Digital Multimeter – Test mode : Diode / Continuity
- Inspection & Verification Point
  - Voltage Bias Test ( VCC –Gnd)
  - Short –Open Test ( Gnd- all pins)
  - Pin Broken / shorted each other
  - Dimension / Appearance
  - Part Status/ Reference value
- Checklist

IC Analog
- Component Datasheet
  - Part No /SMT Code
  - Pin Layout
  - Electrical specification
  - Dimension
- Tools & Equipment required
  - Vernier Clipper
  - Digital Multimeter – Test mode : Diode / Continuity
- Inspection & Verification Point
  - Voltage Bias Test ( VCC –Gnd)
  - Short –Open Test ( Gnd- all pins)
  - Pin Broken / shorted each other
  - Dimension / Appearance
  - Part Status/ Reference value
- Checklist

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OTC Training Centre Sdn Bhd

NORTHERN REGION
77C-2-14, Jalan Sungai Dua, Sungai Dua,
11700 Gelugor, Penang, Malaysia.

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93-01, Jalan Molek 1/29, Taman Molek, Johor Bahru, Johor 81100 Malaysia.

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No. 7, 1st Floor, SS 18/1B, 47500 Subang Jaya, Selangor, Malaysia.

Main Training Program

QC INSPECTION FOR ELECTRONIC COMPONENTS

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