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INTRODCUTION FOR BASIC ENGINEERING & TECHNICAL KNOWLEDGE FOR TROUBLESHOOTING OF INDUSTRIAL MACHINE CIRCUIT FAULTY

In manufacturing industry , most of the Industrial machine using electrical system, electronic system , electro-mechanical system and electro-pneumatic system to operate the machine and generates the desire output according to production required. To ensure an effectiveness of support service to production or manufacture department , the technicians and engineers shall have the basic knowledge to checking , verify and perform troubleshooting of Industrial machine faulty.

COURSE OBJECTIVE

• Theory/Quiz – Basic knowledge for engineering system – electrical, electronic and electro- mechanical
• Theory/Quiz- Basic block diagram of electrical machine
• Theory/Quiz – Basic wiring diagram of electrical system single & 3 phase
• Theory/Quiz – Basic component specification and Circuit function – Power Devices, Sensor , Control Devices and Output Devices
• Safety Guide – Safety Precaution & Guideline for Troubleshooting of Electrical machine
• Practical 1 – Application of Multimeters – Testing components and measurement technique.
• Practical 2- Testing, generate test point and measurement technique
• Practical 3- Perform electrical wiring and measurement technique of current and voltage.
• Practical 3- Circuit analysis – Electrical machine common problems, testing and verification technique.
• Practical 4- Wiring , Testing and Verification status of Electrical machine assembly:
  • AC Supply  / AC Filter / Switching Mode Power Supply / DC Motor
  • AC Supply / Solid state Relay / Battery / AC Bulb
  • AC Supply / Inverter Motor /  AC Motor
• Practical 5 – Electrical Component Testing and Verification Technique.
  • AC Filter / Switching Power Supply/ Main Circuit Breaker / ELCB
  • Magnetic Contactor / AC Relay /AC Valve/AC Motor / DC Motor / Heater
  • Electronic components – Fuse / Passive component/ diodes / Transistors

COURSE CONTENT

Introduction to Basic Engineering & Technical knowledge for Troubleshooting of Industrial machine circuit faulty

• Self rate skill & knowledge for troubleshooting of industrial machine
• List down common machine problem in your area / production

Basic knowledge for engineering system

• Electrical system
• Electronic system
• Electro mechanical system
• Electro pneumatic system

Understanding Basic block diagram of industrial machine

• Basic design of electrical machine

Generates basic block diagram of

• Machine with Single Phase Motor
• Machine with 3 Phase Motor
• Machine with Heater Assembly

Basic wiring diagram of industrial machine

• Single phase system
• 3 phase – Star wiring
• 3 phase – delta wiring
• PLC System / Ladder Diagram

Basic Components / devices Identification, specification  and basic function .

a)Power Section

• Single Phase AC Supply / 3 Phase AC Supply
• Main Circuit Breaker / ELCB ( RCC)
• Switch Mode Power Supply (SMPS)
• Battery Assembly/ UPS

b)Sensors

c)Control Section

• Micro controller (PIC)
• PLC System
• Inverter Motor Controller
• Relay/ Solid state relay

d)Output Section

• Single Phase AC Motor
• 3 Phase AC Motor
• Heater Assembly

Practical 1

Generate test point and measurement technique based on Wiring Diagram A

• Generate test point for voltage measurement
• Identify High Pin (Red Probe) and Low Pin (Black Probe) for each

Safety Precaution & Guideline for Troubleshooting of industrial machine

Practical 2

 Application of Test equipment

Digital Multimeter

• Continuity Test / Resistance Test / Short & Open Test
• Capacitance Test / Diode Test
• Measurement Voltage

Practical 3

Perform Electrical wiring and measurement technique based on Electrical Diagram B

1. a)Measurement of voltage & data collection
2. b)Measurement of current & data collection

Practical 4

Industrial machine Common Problems and Component faults.

• Single Phase with 7 AC Motors
• AC DC Power Supply
• Micro controller not function
• Inverter Motor not function
• Heater Assembly not function

Practical 5

Wiring , Testing and  Verification circuit function of Industrial machine  System

a)Project 1

• AC Supply /AC Filter / Switching Power Supply /DC Motor

b)Project 2

• AC Supply / Solid state Relay / Switch / Battery /AC Bulb

c)Project 3

• AC Supply / AC Filter /Inverter Motor / AC Motor

Practical 6

Electrical Component Testing and Verification Technique.

a)Main Circuit Breaker / ELCB

b)Magnetic Contactor / AC Relay/ Basic Controller

c)AC Filter / AC Motor / Stepper Motor

d)Electronic components

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