INTRODUCTION FOR SENSOR AND MOTOR BASIC TROUBLE SHOOTING

Most of industry used electrical or electronic machine to operate production and manufacturing process. All electrical and electronic machine consist four basic structures:

• Input Power Device – To supply voltage and current to overall equipment
• Controller Unit – To Control operation of equipment
• Output Device – To generate output process such as :
  • Motor – To move product from A to B
  • Heater – To heat element
• Feedback system – using Sensors to detect and feedback data from output / Input device to Control unit if measurement Input /output result out of specifications.

After 2-5 years, machine will get problems due to part life span and system failure such as:

• Power device failure
• Controller unit failure
• Motor assembly not working
• Sensor defective

To ensure effectiveness of technical support to production and manufacturing department, technicians should able to perform basic trouble shooting and identify status of device such as sensor and motors.

COURSE OBJECTIVE

To equipped the participants on:

• Introduction to Sensor , AC & DC Motor assembly
• Type of Sensor ,  AC & DC Motor  assembly
• Application and basic operation of sensor , AC & DC Motor  assembly
• Sensor , AC & DC Motor common problem
• Safety precaution and guideline for motor troubleshooting
• AC & DC Motor – basic electrical wiring diagram & troubleshooting technique
• Testing and verify status of sensor , AC & DC Motor assembly

OUTCOME OF THIS PROGRAM

Participants will be able to:

• Identify type of sensor and motor assembly
• Describe basic operation of sensor, AC & DC motor
• Familiarization on sensor, AC & DC Motor common problems.
• Prepare Safety precaution and guideline for motor troubleshooting
• Familiarization on AC & DC Motor – basic electrical wiring diagram
• Application of Digital multi meter
• Generates basic troubleshooting of AC & DC Motor
• Testing and verify status of sensor, AC & DC Motor

TARGET PARTICIPANT

• Equipment Repair Centre
• Maintenance Department
• Production Department
• Service department

DURATION : 2 DAYS

COURSE CONTENT

DAY 1

• Introduction to Training Module – Introduction
• Introduction to Sensor – Theory/Quiz
• Type of sensor – Theory/Quiz
• Application of sensor – Theory/Quiz
• Sensor Common problems – Quiz
• Practical 1: Testing and verify status of sensor – Practical

DAY 2

• Introduction to Motor – Theory/Quiz
• Type of AC & DC Motor – Theory/Quiz
• Basic operation of AC & DC motor – Theory/Quiz
• AC Motor wiring diagram, common problem & basic troubleshooting – Practical/Quiz
• DC Motor wiring diagram, common problem & basic troubleshooting – Practical/Quiz
• Safety precaution and guideline for motor troubleshooting – Info
• Practical 2: Testing and verify status of motor using DMM – Practical