PROCESS CAPABILITY & ANALYSIS TRAINING

Course Introduction

The need to have a capable and stable process is increasing as specifications and customers’ requirements are getting more stringent and demanding. The importance of Process Capability and understanding the application of different techniques is key to Continual Improvement. This also includes Process Analysis to analyze if the process is capable or not.

Learning Outcome

At the end of this course, participants will be able to :

• Understand the basic concepts of Process Capability & Analysis.
• Understand what are the Capability Indices.
• Understanding on the calculations of Sigma.
• Understanding on Variable and Attribute Control Charts.
• Plot and analyze control charts.

Course Content

Day 1

Module 1

• Introduction to Process Capability.
• What is Capability?
• Histograms.
• Normal Distribution.

Module 2

• Capability Indices.
• Capability Process (CP).
• Capability Process Index (CPk).
• Performance Process (PP).
• Performance Process Index (PPk).

Module 3

• Variable Charts.
• X Bar R Chart.
• X MR Chart.

Module 4

• Estimating Sigma.
• Long Term.
• Short Term.
• Assumptions.

Day 2

Module 5

• Attribute Data.
• Defects Per Million Opportunites (DPMO).
• Binomial Data.
• P Chart.
• Np Chart.

Module 6

• Poisson Data.
• C Chart.
• U Chart.

Module 7

• Process Analytical Technology.
• PAT Lifecycle.
• Conclusions.

Module 8

• Practical Exercises.
• Calculating CP/CPk.
• Calculating PP/PPk.
• Plotting of Control Charts.

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