PNEUMATIC & ELECTRO – PNEUMATIC SYSTEM DESIGN OPERATION AND MAINTENANCE

INTRODUCTION FOR PNEUMATIC & ELECTRO – PNEUMATIC SYSTEM DESIGN OPERATION AND MAINTENANCE

Pneumatic Air is used for many industrial applications including for actuators and valves, motors circuits etc. This course is designed to provide basic concepts and practical advice on how to Design Pneumatic & Electro – Pneumatic Circuits and use them for process automation of many units. The course covers fundamentals of pneumatics including the air compressor and properties of air, pneumatic and electro pneumatic components, and industrial applications of the same.

COURSE OBJECTIVE

Upon completion of this course, participant will be able to:-

Learn pneumatic air fundamentals including generation and distribution Understand working principles of pneumatic and electro pneumatic components.

COURSE CONTENT

MODULE 1

• Instrument Air Compressors
• Distribution of instrument air
• Understand basic electrical ladder vs Pure pneumatics
• FRL – Filter , Regulator and Lubricator and valves

MODULE 2

• Component of a Pneumatic System
• Basics of Cylinders & Valves – Types, Working principles, operations
• Understanding concepts of Port Numbering / Lettering

MODULE 3

PNEUMATIC VALVES

• Pressure-Control Valves
• Directional-Control Valves
• Flow-Control Valves

MODULE 4

PNEUMATIC ACTUATORS

• Cylinders
• Single Acting & Double Acting Cylinder
• Construction and Application of Cylinder

MODULE 5

UNDERSTANDING PNEUMATIC CIRCUITS

• Design Simple Pneumatic Circuits
• Direct and indirect circuits
• Design Pneumatic circuits with “OR” gates and “AND” gates
• Design Pneumatic Circuits to control: Single acting and double acting Cylinders

MODULE 6

• Design & Implementation of Pneumatic Circuits using basic components
• Concepts of Latches and their Applications
• Operation and Troubleshooting of Pneumatic Systems

MODULE 7

• Introduction to Electro-Pneumatics
• Solenoid Actuated Valves – Types, Working Principles,
• Operations and Design
• Concept of Electrical Latch and its Applications Basic Electrical control system
• Basic Development of electrical control circuits Comparison of electro and Pure Pneumatic
• Circuit construction for various application basic level.

MODULE 8

ELECTRO  PNEUMATIC CONTROL SYSTEM

• Understand the components involved in a electrical control panel
• Understand the basic function of Relays
• Types of relays
• Relay sequence

MODULE 9

LADDER DESIGNING AND PRACTICAL WIRING CONNECTION

• Basic ladder Design.
• Exercises with electrical control components PRACTICAL

MODULE 10

TROUBLE SHOOTING AND ELECTRICAL SAFETY IN ELECTRO PNEUMATIC SYSTEM

• The do’s and don’t’s
• Carryout Trouble shooting STEP involved
• Logical approach method

MODULE 11

PNEUMATIC APPLICATION EXAMPLES

• Basic System
• Filling Machine
• Continuous Pick and Place Machine
• Strainers and Filters
• Filtering material and elements
• Fittings, Connectors and Seals

MODULE 12

TROUBLE SHOOTING IN PNEUMATIC

• FRL
• Cylinder
• Directional Valves
• Circuits